EQiblyinher

Employing the Balanset-1A System

Equipment Preparation

• vibration sensors, optical speed sensor, magnetic base, software package, and included accessories.
• Connect the device to your PC using the USB interface and confirm the software installation.

Mounting the Sensors

• Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports.
• Position the laser tachometer (phase angle sensor) so that it is aimed at the rotor. Attach reflective tape to the rotor for accurate phase angle reading.

Software Startup

• Open the Balanset application on your PC.
• Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements.

Initial Vibration Measurement

• Run the rotor up to its operating speed.
• The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance.

Trial Weight Installation

• Bring the rotor to a standstill and affix a trial weight at a predetermined point on the rotor, specifying its mass in the software (typically in grams).
• Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase.

Determining the Corrective Mass

• Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle.
• The results of the calculation are shown both numerically and visually through charts and graphs.

Mounting the Compensating Weight

• Install the correction weight on the rotor according to the software's calculations.
• If necessary, perform intermediate checks to verify that the imbalance is being reduced.

Verification and Balancing Completion

• After installing the correction weight, run the rotor again and check the residual vibration level.
• If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful.
• Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed.

Report Generation

• The program stores the balancing data, allowing you to generate and print a comprehensive report including vibration measurements, corrective weight details, and its angular placement.

Concluding Steps and Verification

• Verify the secure attachment of all balancing weights and measurement sensors.
• Check that the rotor's rotation is smooth and free from undue noise or vibration.
• If the rotor is part of a complex mechanism, verify the proper interaction of all its components.

This process allows for precise imbalance correction, reducing vibration and extending equipment life.

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